低成本复合高吸水性树脂的工业化研究
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国家高技术研究发展计划(863计划)


Industrialization Study on the Low Cost Superabsorbent Composite
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    摘要:

    以丙烯酸为单体,凹凸棒黏土为复合组分,过硫酸钾/抗坏血酸为引发剂和N,N’-亚甲基双丙烯酰胺为交联剂,采用水溶液自由基聚合法,在10t反应釜内合成了速吸复合高吸水性树脂。结果表明:在w(丙烯酸/丙烯酸钠)=42%、引发温度50 ℃、w(发泡剂)=0.2%和w(交联剂)=0.12%最优反应条件下,复合高吸水性树脂的吸水速度为43 s,2 KPa下吸生理盐水倍率为16 g/g。该工艺利用酸碱中和反应热及聚合反应热,可使胶体的有效成分从w=42%提高到w=52%,降低了后续工段的蒸汽耗量,与传统工艺相比,生产1吨丙烯酸产品总计可降低能耗达164万kJ。

    Abstract:

    A fast swelling superabsorbent composite was prepared in the 10t reactor by aqueous free-radical polymerization using acrylic acid (AA) as the monomer, attapulgite (APT) as the inorganic nano-scale composite, potassium persulfate (KPS)/ascorbic acid as the initiator and N,N'-methylene-bis-acrylamide (MBA) as the crosslinking agent. The results indicate that the optimum reaction conditions were as follows: AA concentration of 42% (w/w), initiate temperature of 50oC, foaming agent content of 0.2% (w/w) and MBA content of 0.1% (w/w), which the absorption rate is 43s in distilled water and the absorption ratio is 16 g/g under 2 KPa in physiological saline. By using the heat originated from the acid and alkali neutral reaction and the polymerization reaction, the active ingredient of the superabsorbent was enhanced from 42% (w/w) to 52% (w/w). Compared with traditional technology, this technology can reduce the vapor consumption and save energy about 1,640,000 kJ/ acrylic acid/ton.

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王爱勤,翟乃华,王文波,郑易安.低成本复合高吸水性树脂的工业化研究[J].精细化工,2011,28(8):

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  • 收稿日期:2011-05-03
  • 最后修改日期:2011-05-18
  • 录用日期:2011-05-31
  • 在线发布日期: 2011-07-12
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