直接苷化法合成十二烷基糖苷放大试验工艺过程的优化
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Technique Process Optimization for Amplification Experiments of Preparing Dodecyl Glycoside
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    摘要:

    在小试基础上,建立了一套反应釜体积为30L直接苷化法合成十二烷基糖苷的实验室放大试验装置。考察了放大试验装置制备十二烷基葡萄糖苷的工艺参数的稳定性。试验结果表明,采用实验室小试工艺条件很难生产出与小试同等质量的烷基糖苷。指出了原料葡萄糖的含水量、醇糖比、葡萄糖在醇中的分散性及工艺参数的稳定性等因素影响了放大试验。提出的原料葡萄糖需选择无水、且需过筛、脱水、预混合和分批投料;醇糖比为6:1;温度、压力等工艺参数采用自动化控制;真空系统增设冷凝器和分离罐等。工艺过程优化后放大试验装置运行良好,所得产品经气相色谱仪分析与小试产品质量同等。

    Abstract:

    Amplification experiments of preparing dodecyl glycoside in the 30ml reactor were founded in the lab. Effects of technological parameters on preparing stability were investigated. The acceptable product could not be gained according to the experimental conditions of small scale plant. Water content in the glucose, raw material ratio, dispersity in the raw material, and the stability of the technological parameters were all the main influence factors of amplification experiments. Experiments indicated that the best technological parameters were as follows. Glucose with no water must be sieved, premixed and batch fed. Raw material ratio was equal to 6:1. Temperature, pressure and so on, were automatically controlled by computer. Condenser and knockout drum were added to the vacuum plant. The accuracy and reliability of the method have been verified.

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陈学梅.直接苷化法合成十二烷基糖苷放大试验工艺过程的优化[J].精细化工,2013,30(2):

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  • 收稿日期:2012-10-10
  • 最后修改日期:2012-12-14
  • 录用日期:2012-12-17
  • 在线发布日期: 2013-01-30
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