基于正交试验设计的聚羧酸高效陶瓷减水剂性能
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TQ 174.4

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Properties of Polycarboxylate Superplasticizer for Ceramics Based on the Orthogonal Experimental Design
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    摘要:

    以马来酸酐(MA)、丙烯酸(AA)和2-丙烯酰胺基-2-甲基丙磺酸(AMPS)为单体,采用水溶液聚合法制备了一种线型MA/AA/AMPS聚羧酸高效陶瓷减水剂。通过正交试验,研究了各反应条件对添加了0.35%(相对绝干料浆)线型MA/AA/AMPS聚羧酸高效陶瓷减水剂的陶瓷坯体料浆流动时间的影响,并进一步利用FT-IR和XRD等手段分别对线型MA/AA/AMPS聚羧酸高效陶瓷减水剂的官能团结构和晶相结构进行表征,分别用POM和SEM照片观察陶瓷坯体料浆的分散情况和陶瓷坯体试样的断面形貌。结果表明,线型MA/AA/AMPS聚羧酸高效陶瓷减水剂最佳合成条件为:聚合温度为80 ℃、引发剂用量占聚合单体总质量的9%、n(MA)∶n(AA)∶n(AMPS)=1.0∶3.5∶1.5和聚合时间为4 h。当线型MA/AA/AMPS聚羧酸高效陶瓷减水剂掺量为0.35%(相对绝干料浆)时,陶瓷坯体料浆体系的黏度从689.5 mPa穝降低到56.8 mPa穝。

    Abstract:

    A polycarboxylate superplasticizer for ceramics of linear MA/AA/AMPS was prepared using aqueous solution polymerization with the major monomers including maleic anhydride (MA), acrylic acid (AA), 2-acrylamide-2-methyl propane sulfonic acid(AMPS). The effects of mole fraction of monomers, dosage of initiator and polymerization temperature on the flow time of ceramic body slurry with the polycarboxylate superplasticizer for ceramics of linear MA/AA/AMPS at a dosage rate of 0.35% (based on the absolute dry slurry) were investigated by orthogonal experiments. The structure of the functional group and crystal structure of the polycarboxylate superplasticizer for ceramics of linear MA/AA/AMPS were respectively characterized by means of FT-IR and XRD. The POM and SEM photographs were respectively employed to observe the dispersion of the ceramic body slurry and the cross-section of the shape of the ceramic body samples. The best polymerization conditions of the polycarboxylate superplasticizer for ceramics of linear MA/AA/AMPS are when the polymerization temperature is 90 ℃, the initiator ammonium persulfate accounts for 8% of the total mass of the polymerized monomers, n(MA)∶n(AA)∶n(AMPS) equals 1.0∶3.5∶1.5, and the reaction time is 4 h. The ceramic body slurry's viscosity decreases from 689.5 mPa穝 to 56.8 mPa穝 when the concentration of polycarboxylate superplasticizer for ceramics of linear MA/AA/AMPS is 0.35% (based on the absolute dry slurry).

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陈宝璠.基于正交试验设计的聚羧酸高效陶瓷减水剂性能[J].精细化工,2013,30(12):

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  • 收稿日期:2013-08-17
  • 最后修改日期:2013-09-17
  • 录用日期:2013-09-22
  • 在线发布日期: 2013-11-29
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