环磷腈基无卤阻燃环氧树脂的合成及性能研究
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O633.2

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Synthesis and Performance of Nonflammable Halogen-free Epoxy Resin Based on Cyclotriphosphazene
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    摘要:

    以六氯环三磷腈、对羟基苯甲醛和环氧氯丙烷为原料合成了一种环磷腈基环氧树脂(PNEP),利用核磁(NMR)及傅里叶红外光谱(FTIR)对其结构进行了表征。然后以PNEP为基体,分别用4,4-二氨基二苯甲烷(DDM)与4,4-二氨基二苯砜(DDS)为固化剂制备了两种环氧树脂固化物材料DDM-PNEP和DDS-PNEP,通过极限氧指数(LOI)与热重分析测试(TGA)研究了材料的阻燃性能、热稳定性及成炭性能,并利用扫描电镜(SEM)对燃烧后残炭的形貌进行了表征。结果表明,制备的DDM-PNEP固化物具有更优异的阻燃性能,LOI可达27.1%; PNEP固化物初始热降解温度较低,DDM-PNEP为152℃,DDS-PNEP为159℃。主要热降解过程分两个阶段:DDM-PNEP为152℃~320℃和370℃~505℃两个阶段。DDS-PNEP为159℃~355℃和358℃~552℃两个阶段;DDM-PNEP具有更好的成炭效果,600℃时残炭率为54.71%;SEM扫描测试结果表明,DDM-PNEP燃烧时形成的炭层致密均匀,能够起到良好的阻燃作用。

    Abstract:

    The cyclotriphosphazene-based epoxy resin named as PNEP was successfully synthesized from hexachlorocyclotriphosphazene, p-hydroxybenzaldehyde and epichlorohydrin. It chemical structure was characterized by NMR spectroscopy and Fourier transform infrared (FTIR) spectroscopy. The prepared resin materials DDM-PNEP and DDS-PNEP were cured with diamino diphenyl methane (DDM) and diamino dipheny sulfone (DDS), respectively. The flame retardant properties, thermal stability and mechanical behavior cured PNEP are investigated and the scanning electron microscopy (SEM) is used to observe the residual carbon. The PNEP cured by DDM shows better result and the LOI of DDM-PNEP is 27.1 %. The thermogravimetric Analysis (TGA) demonstrated that the initial decomposition temperature was lower than E-44 epoxy resin. The initial decomposition temperatures of DDM-PNEP and DDS-PNEP were 152 ℃ and 159 ℃ respectively. The cured PNEP had two decomposition stages, DDM-PNEP are 152 ℃~320 ℃ and 370 ℃~505 ℃, DDS-PNEP are 159 ℃~355 ℃ and 358 ℃~552 ℃. The PNEP cured with DDM had a better carbonization result, which the carbon residue rate was 54.71 % at 600℃. Morphology of the solid residues by SEM exhibit that the carbon residue was dense and uniform, this phenomenon is very helpful in the flame retardancy of the epoxy resin.

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马德龙,张哲,雷自强.环磷腈基无卤阻燃环氧树脂的合成及性能研究[J].精细化工,2017,34(9):

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  • 收稿日期:2016-12-27
  • 最后修改日期:2017-03-12
  • 录用日期:2017-03-17
  • 在线发布日期: 2017-08-03
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