PA 6/PPS基激光直接成型材料的制备与性能
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TQ327.8

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中国石油化工股份有限公司资助项目


Preparation and properties of Laser Direct Structuring Materials Based on PA 6/PPS
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Sinopec Functional Composite Materials Project

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    摘要:

    以聚酰胺6(PA 6)、聚苯硫醚(PPS)及其复合材料为基材制备了系列激光直接成型(LDS)材料—LDS-PA 6、LDS-PPS、LDS-PA 6/PPS以及长玻纤(LGF)增强LDS材料—LDS-PA 6/PPS/LGF。采用TGA、热变形温度(HDT)和力学测试评价了材料的热力学等性质;采用光学显微镜、SEM、百格测试、盐雾实验等考察了激光活化区域、化学镀层形貌及其可靠性。结果表明,LDS-PA 6/PPS的热性能、耐吸水性、弯曲强度及模量均介于LDS-PPS和LDS-PA 6之间,引入LGF可使LDS-PA 6/PPS的初始热分解温度提高20℃,HDT、弯曲模量相比后者则分别提升62%、102%。提高激光能量和频率,降低扫描速度,缩小涂色间距可以增强激光脉冲叠加作用,并有效粗化材料表面,有利于后续选择性化学镀过程中铜粒子的附着、沉积。优选的激光活化工艺条件为:能量10 W、频率70 kHz、扫描速度2500 mm / s、涂色间距25 µm。镀铜颗粒均匀,粒径约40 µm,镀层表面平整,与基体之间粘结力高,电阻<1.0 Ω,导电性能优良。

    Abstract:

    The laser direct structuring (LDS) series materials based on polyamide 6 (PA 6) and polyphenylene sulfide (PPS), including LDS-PA 6, LDS-PPS, LDS-PA 6/PPS, and the long glass fiber (LGF) reinforced LDS material LDS-PA 6/PPS/LGF were prepared. The thermal and mechanical performances of were characterized by TGA, heat deflection temperature (HDT) and mechanical tests. The morphologies of regions after laser activation and layers after selective plating, and the reliability of plating layer were also evaluated by optical microscope, SEM, crosscut tape and salt spray tests. The results revealed that the thermal performances, water absorption resistance, flexural strength and modulus of LDS-PA 6/PPS were between those of LDS-PPS and LDS-PA 6. The initial thermal decomposition temperature of LDS-PA 6/PPS was increased by 20℃ by LGF, while HDT and flexural modulus were improved by 62% and 102% relative to the latter, respectively. It was found that increasing the laser power and repetition, as well as decreasing the scanning speed and hatch distance, have enhanced the superposition of laser pulse and effectively coarsened the surface of materials. These factors eventually contributed to the adhesion and deposition of copper particles during the subsequent selective plating process. The optimum laser parameters were laser power of 10 W, repetition of 70 kHz, scanning speed of 2500 mm / s and hatch distance of 25 µm. The plated copper particles distributed uniformly and the particle size was about 40 µm. The plating layer displayed a smooth surface and s strong adhesion with the substrate. And the electric resistance of the layer was less than 1.0 Ω, expressing an excellent electric conductivity.

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于志省,李应成,白瑜,王洪学. PA 6/PPS基激光直接成型材料的制备与性能[J].精细化工,2022,39(4):

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  • 收稿日期:2021-09-26
  • 最后修改日期:2021-12-16
  • 录用日期:2021-12-21
  • 在线发布日期: 2022-01-29
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