连续流高效制备成核剂中间体二芳基磷酰氯
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上海市领军人才(2013);超限制造:新一代微化工芯片应用基础及器件设计评价(Y100-2-20075)


Highly effective preparation of intermediate diaryl phosphate chloride of nucleating agent in continuous flow
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the Program of Leading Talents (2013)

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    摘要:

    设计了一种内嵌特殊连续螺旋式静态混合片的盘管式连续流反应器,并应用于成核剂中间体二芳基磷酰氯的高效合成中。在流速 ≥ 0.4 m/s(180 mL/min)且沉淀的质量分数<10%时,沉淀产物三乙胺盐酸盐在强湍动流场中可随液相稳定流动,成功解决了反应通道易堵塞的难题。毫米级尺度保持了反应器良好的传质特性,高流速下可实现反应物料的快速均匀混合,同时又大大增加了生产通量。得到了在此连续流反应系统中的最佳合成工艺:盘管后20%管段使用空管以减小系统整体的压降,混合采用T型射流,停留时间3.5 min,反应温度90 ℃,n(二芳基酚) : n(三乙胺) : n(POCl3) = 1 : 2.8 : 1.1,二芳基酚和POCl3的初始进料浓度分别为0.29和0.32 mol/L。产物收率从间歇式反应的接近90%提升至96%,空时产率提升了43~44倍。

    Abstract:

    A coil-tube continuous flow reactor embedded with a special type of continuous spiral static mixing piece was designed and used for preparing nucleating agent intermediate diaryl phosphoryl chloride efficiently. At the flow rate ≥ 0.4 m/s (180 mL/min) and precipitation mass fraction < 10%, the precipitation triethylamine hydrochloride could flow stably with the liquid phase in strong turbulent flow field, which successfully solved the serious clogging problem in reaction channel. The millimeter scale of the reactor maintained the great mass transfer characteristics. The rapid and uniform mixing of reactive materials could be conducted at high flow rates, and the throughput was greatly increased. The optimum synthesis process in this continuous flow reaction system was obtained: empty pipe was used in the last 20% section of the coil tube to reduce the overall pressure drop of the reaction system; T-jet was used to mix the reaction materials; residence time was 3.5 min and reaction temperature was 90 oC; n(diaryl phenol) : n(triethylamine) : n(POCl3) = 1 : 2.8 : 1.1; the initial feed concentration of diaryl phenol and POCl3 were 0.29 and 0.32 mol/L, respectively. The product yield increased from nearly 90% of batch synthesis to 96%, and the space time yield (STY) increased by 43~44 times.

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姚翰林,辛忠.连续流高效制备成核剂中间体二芳基磷酰氯[J].精细化工,2022,39(5):

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  • 收稿日期:2021-12-17
  • 最后修改日期:2022-01-24
  • 录用日期:2022-01-25
  • 在线发布日期: 2022-04-11
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