涂料用苯丙乳液的制备、复配及性能
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陕西科技大学 化学化工学院

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TQ630

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陕西省教育厅产业化项目(19jC010);陕西省特支计划—科技创新人才项目;陕西省重点研发项目(2020GY-243)


Preparation of styrene-acrylic emulsion for coatings and study of its model of soft and hard compound system
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College of Chemistry and Chemical Engineering, Shaanxi University of Science & Technology

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Shaanxi Provincial Department of Education Industrialisation Project (19jC010); Shaanxi Provincial Special Support Plan - Science and Technology Innovation Talent Project; Shaanxi Provincial Key Research and Development Project (2020GY-243)

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    摘要:

    乳液复配技术有利于高玻璃化转变温度(Tg)的乳液在低温条件下成膜,并有效避免常规乳液成膜后硬度低、抗粘连性和耐划伤性差的问题。本文中以苯乙烯(St)、丙烯酸丁酯(BA)、丙烯酸(AA)和丙烯酸异辛酯(EHA)为单体,通过调整软硬单体占比、乳化剂用量和合成工艺制备了一系列不同软硬程度、不同粒径大小的苯丙乳液。通过红外、黏度、粒径、表面形貌、吸水率、接触角和力学性能等测试,从不同硬相占比和不同粒径比两个方面对共混乳液、胶膜和涂料基础性能的影响进行了研究,并构建了不同粒径比复配体系的乳液模型。结果表明,常规乳液与复配乳液的特性存在明显差异,复配后的乳液粒径更小,体系更稳定,胶膜吸水率明显下降。复配乳液中,当硬相占比从30%增加到60%时,乳液胶膜的吸水率从3.95%降至2.65%,接触角从75.45°提高至104.15°,且胶膜的拉伸强度也随着硬相占比的增加呈梯度上升,但当硬相占比超过60%时,胶膜变脆。复配乳液的粒径比越大,共混乳液在室温下越难成膜,且Ms:Mh=50:50(软硬相比例)共混物胶膜的耐水性和机械性能更好。将乳液应用于水性涂料中,当硬相占比为30%时涂膜的光泽度最高能达到81.4°,抗冲击性最高能达到100 cm,硬相占比从30%增加到50%时涂膜硬度能够从B增加到H,Ms:Mh=50:50乳液的涂膜的综合性能较好。

    Abstract:

    The emulsion compounding technique facilitates the film formation of emulsions with high glass transition temperatures (Tg) at low temperatures and effectively avoids the problems of low hardness, poor adhesion and scratch resistance after film formation of conventional emulsions. In this paper, a series of phenylpropylene emulsions with different degrees of softness and hardness and different particle sizes were prepared by adjusting the proportion of soft and hard monomers, the amount of emulsifier and the synthesis process, using styrene (St), butyl acrylate (BA), acrylic acid (AA) and ectohexyl acrylate (EHA) as monomers. Through the tests of infrared, viscosity, particle size, surface morphology, water absorption, contact angle and mechanical properties, the effects of different hard phase ratios and different particle size ratios on the basic properties of the blended emulsions, films and coatings were investigated, and the emulsion models of the blended systems with different particle size ratios were constructed. The results show that there are obvious differences between the properties of conventional emulsions and compounded emulsions, and the emulsions after compounding have smaller particle sizes, a more stable system, and a significant decrease in the water absorption rate of the adhesive film. In the compounded emulsion, when the proportion of hard phase increased from 30% to 60%, the water absorption of the emulsion film decreased from 3.95% to 2.65%, the contact angle increased from 75.45° to 104.15°, and the tensile strength of the film increased in a gradient with the increase of the proportion of hard phase, but the film became brittle when the proportion of hard phase exceeded 60%. The larger the particle size ratio of the compounded emulsion, the more difficult the blended emulsion is to form a film at room temperature, and the water resistance and mechanical properties of the blended film were better with Ms:Mh=50:50 (soft and hard phase ratio). When the emulsions were applied to waterborne coatings, the gloss of the film could reach up to 81.4° when the ratio of hard phase was 30%, the impact resistance could reach up to 100 cm, the hardness of the film could be increased from B to H when the ratio of hard phase was increased from 30% to 50%, and the comprehensive performance of the film with Ms:Mh=50:50 emulsion was better.

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陈阳芳,白阳,段仪豪,高腾腾,费贵强.涂料用苯丙乳液的制备、复配及性能[J].精细化工,2025,42(3):

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  • 收稿日期:2024-02-09
  • 最后修改日期:2024-04-08
  • 录用日期:2024-03-18
  • 在线发布日期: 2025-03-14
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