生物基纳米植酸铈的制备及在环氧涂层中的腐蚀抑制机理
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沈阳化工大学 材料科学与工程学院

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Preparation and corrosion inhibiting mechanism of bio-based cerium phytate nanoparticles
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School of Materials Science and engineering,Shenyang University of Chemical Technology

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    摘要:

    采用生物提取物植酸(PA)和硝酸铈制备生物基防锈颜料纳米植酸铈(Ce-PA),将其添加入环氧树脂(EP)中,制备不同纳米Ce-PA质量分数(以EP的质量为基准,下同)的环氧涂层,以达到对铝合金进行有效保护的目的。此外,对涂层的微观结构、力学行能和耐腐蚀性能进行了系统研究以揭示Ce-PA在环氧涂层中的作用机理。研究结果表明,纳米Ce-PA平均粒径为185 nm,具有良好的单分散性和热稳定性,同时在环氧涂层中也具有较好的分散性且环氧涂层保持了良好的力学性能。Ce-PA的浸出液可有效保护铝合金免受外界腐蚀介质的侵蚀,其保护效率可达98.7%。环氧涂层中添加4%的纳米Ce-PA时,涂层在质量分数3.5%的NaCl溶液中浸泡50 d期间,涂层电阻始终保持在108 Ω·cm2级别,其缺陷涂层在质量分数3.5%的NaCl溶液中浸泡14 d后,涂层电阻为7.5×106 Ω·cm2。Ce-PA可在水中可释放出Ce4+和PAn?,进而在铝合金表面形成一层由植酸转化膜和Ce(OH)4组成的复合保护膜,有效提高环氧涂层的耐腐蚀性能。

    Abstract:

    In present work, cerium phytate (Ce–PA), a high-performance bio-based anticorrosion pigment was developed through a simple mixing between phytic acid and cerium nitrate. A series of epoxy coatings containing different contents of Ce–PA were prepared in order to investigate the anticorrosion performance for aluminum alloy. The microstructure, mechanical property and anticorrosion property were characterized systematically. Ce–PA exhibits a good mono-dispersity and thermal stability, and its average diameter is about 185 nm. In addition, Ce–PA can disperse homogeneously in epoxy coatings and epoxy coatings containing Ce–PA show good mechanical properties. The extract of Ce–PA shows an excellent corrosion inhibiting effect for aluminum alloy in 3.5% NaCl solution, and the highest protection efficiency is up to 98.7%. Subsequently, Ce–PA was introduced into epoxy resin to construct a composite coating in order to give aluminum alloy a long term protection. Electrochemical impedance spectroscopy(EIS) and salt spray test were used to elvaluate the anticorrosion property of epoxy coating with and without defect. Epoxy coating containing 4% of Ce–PA presents the best protectiveness for aluminum alloy. The coating resistance of intact coating still keeps at 108 Ω cm2 after 50 days of immersion in 3.5% NaCl solution, and the coating resistance of the coating with artificial defect also gets to 7.5×106 Ω cm2 after 14 days of immersion in 3.5% NaCl solution. Ce–PA can hydrolize in water releasing Ce4+ and PAn-, the released Ce4+ and PAn- will transfer to Ce(OH)4 and Aln(PA) which covers on aluminum alloy surface to prevent it from corrosion. A series of study confirms that Ce–PA can be used as a high performance anticorrosion pigment to give epoxy coating a long term protection for aluminum alloy in future.

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郝永胜,段恩铭,申永伟,刘思佳.生物基纳米植酸铈的制备及在环氧涂层中的腐蚀抑制机理[J].精细化工,2025,42(7):

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  • 收稿日期:2024-05-13
  • 最后修改日期:2024-07-01
  • 录用日期:2024-06-17
  • 在线发布日期: 2025-07-10
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